Eaton/Sefelec SYNOR5000 Series High Voltage Cable Testers

Eaton/Sefelec SYNOR5000 series high voltage cable testers

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Benefits of the Sefelec SYNOR5000 Modular HV Cable Testing System

High number of test points - modular, expandable.
Wide functional range for various tests.
Suitable also for very large test systems.

Eaton/Sefelec SYNOR5000 Series Automatic Cable Testers

The Sefelec SYNOR5000 series cable testers are designed to work around the clock in production lines autonomously (with or without a PC) or together with an automation system to ensure the quality, compliance and functionality of your products. It is one of the most compact systems in terms of the number of points available, with an excellent price/performance ratio. SYNOR5000 is the ideal solution for production, laboratory or maintenance. Thanks to its robust design, it can be used in indoor and outdoor applications.

Up to 140,000 test points simultaneously.
Tailor-made solution: testers are modular and customizable.
Double safety circuit SIL2.
Test functions of the SYNOR5000 system:
- Continuity test (2-/4-wire): Checking the conformity of cables and connections.
- Component tests: diodes (2-/4-wire), Zener diodes (SY5000 HVDC option), resistors (2-/4-wire), transil/transorb/TVS diodes, capacitances, shielding and twisted pairs.
- Insulation test 50 kΩ up to 5 GΩ at 2 to 2120 VDC: quality control of cables and connections.
- Functional test/stimuli (option) with specific voltages or currents on request according to your needs: Functional test after checking the conformity and quality of the cables.
- Dielectric strength test (HIPOT, option): Quality control and specific fault testing of cables and connections.
  Dielectric strength tests up to 5500 VDC/4000 VAC.
Autonomous operation for tests without PC.
11 variants of switching cards for all applications that can be combined in one tester.
WINPASS 5000 software for test control and monitoring, with advanced features and full test reporting.
Conformity with test standards for all industry sectors: Aerospace, Defense, Space, Rail, EV and Automotive.
Standard Ethernet connectivity or optional RS232/PLC.

WINPASS Software

The WINPASS and WINPASS Premium software control all SYNOR testers and simplify and automate all your tests in project mode, allowing you to generate customizable test reports (see specific documentation on WINPASS 5000 software).

Quality: Self-testing of generators and internal equipment, safety markers, password access.
Compliance: Quick import of test files from a database.
Ease of use: Self-learning to create test files without a programmer, minimalist display in production.
Editing and testing: Graphical and color editor, easy switching between editing and testing windows.
Testing and correction: Automatic and manual tests with diagnostic tools.
Traceability: Printing of customized reports, saving results, production statistics.
Customizable multilingual interface - language on request.

Model Overview - Key Specifications

Model	SYNOR 5000-P	SYNOR 5000-R	SYNOR 5000-H	SYNOR 5000-D	SYNOR 5000-C
Max. number of test points	384	Up to 2048			Up to 11264
Max. number of switching cards	3	16			88
Expandable with additional cabinets	-	RS	HS-DS-CS	DS-CS	CS
Tests types performed	Continuity, insulation, dielectric, functional, and components
Power supply	115 - 230 VAC ±15%, 47 - 64 Hz/single-phase
Entry power	40 VA unloaded - 300 VA max. per box				According to the number of integrated racks x 300 VA
Environmental	Storage temperature -10...+60°C, operating temperature 0...+45°C; specifications guaranteed after a preheating of 1/2 hour and relative humidity <50%; altitude up to 2000 m; rel. humidity max. 90% at 31°C
Dimensions (mm, HxBxT)	131 x 450 x 500; 13 kg	265 x 437 x 485; 12...21 kg	375 x 520 x 560; 25 kg	According to configuration/project	13 bis 36HE x 600 x 800; 100 kg
Security	Class 1 (grounding connection)
Overvoltage class	CAT II	CAT I	CAT II
Pollution degree	2

Model Overview - Order Codes

Model	Description	Presentation	Includes	Requirements
SYNOR5000-H_A	High voltage cable tester master	Enclosure, height 7U	Central unit (generation and measurement). On/Off and emergency stop panel. 2- and 4-wire continuity, 2- and 4-wire resistance, 2- and 4-wire diode, component measurement (resistance, diode, capacitor in DC). DC hipot and insulation (if option ref. SY5000-HVDC ordered). AC hipot (if option ref. SY5000-HVAC ordered). 1 touch probe. 1x 19" rack with 16 available switching card slots (the switching cards have to be ordered apart). One crossed Ethernet cable 1.8 m.	Needs one PC with one available Ethernet port (if no PC ordered, integration is under the responsibility of the customer). All the available switching boards can be mixed in each rack. Needs WINPASS or WINPASS Premium software
SYNOR5000-P_A	High voltage cable tester	Unit, height 3U	Central unit (generation and measurement). On/Off and emergency stop. 2- and 4-wire continuity, 2- and 4-wire resistance, 2- and 4-wire diode, component measurement (resistance, diode, capacitor in DC). DC hipot and insulation (if option ref. SY5000-HVDC ordered). AC hipot (if option ref. SY5000-HVAC ordered). 1 touch probe. 1x 19" rack with 3 available switching card slots (the switching cards have to be ordered apart). One crossed Ethernet cable 1.80 m.	Needs one PC with one available Ethernet port (if no PC ordered, integration is under the responsibility of the customer). All the available switching boards can be mixed in each rack. Needs WINPASS or WINPASS Premium software
SYNOR5000-R_A	High voltage cable tester	Rack, height 6U	Central unit (generation and measurement). 2- and 4-wire continuity, 2- and 4-wire resistance, 2- and 4-wire diode, component measurement (resistance, diode, capacitor in DC). DC hipot and insulation (if option ref. SY5000-HVDC ordered). AC hipot (if option ref. SY5000-HVAC ordered). 1 touch probe. 1x 19" rack with 16 available switching card slots (the switching cards have to be ordered apart). One crossed Ethernet cable 1.80 m.	Needs one PC with one available Ethernet port (if no PC ordered, integration is under the responsibility of the customer). All the available switching boards can be mixed in each rack. Needs WINPASS or WINPASS Premium software
SYNOR5000-C13U	High voltage cable tester	Cabinet, 13U	1x 19" cabinet which can include several racks (ref. SYNOR5000-R and SYNOR5000-RS) or unit (ref. SYNOR5000-P and SYNOR5000-RS) with switching card slots (the switching cards have to be ordered apart). On/Off and emergency stop panel.	Needs one PC with one available Ethernet port (if no PC ordered, integration is under the responsibility of the customer). All the available switching boards can be mixed in each rack. Has to be ordered with one main rack or unit (ref. SYNOR5000-R or SYNOR5000-P) in order to get a central unit (generation and measurement) inside
SYNOR5000-C18U	High voltage cable tester	Cabinet, 18U	1x 19" cabinet which can include several racks (ref. SYNOR5000-R and SYNOR5000-RS) or unit (ref. SYNOR5000-P and SYNOR5000-RS) with switching card slots (the switching cards have to be ordered apart). On/Off and emergency stop panel.	Needs one PC with one available Ethernet port (if no PC ordered, integration is under the responsibility of the customer). All the available switching boards can be mixed in each rack. Has to be ordered with one main rack or unit (ref. SYNOR5000-R or SYNOR5000-P) in order to get a central unit (generation and measurement) inside
SYNOR5000-C27U	High voltage cable tester	Cabinet, 27U	1x 19" cabinet which can include several racks (ref. SYNOR5000-R and SYNOR5000-RS) or unit (ref. SYNOR5000-P and SYNOR5000-RS) with switching card slots (the switching cards have to be ordered apart) On/Off and emergency stop panel.	Needs one PC with one available Ethernet port (if no PC ordered, integration is under the responsibility of the customer). All the available switching boards can be mixed in each rack. Has to be ordered with one main rack or unit (ref. SYNOR5000-R or SYNOR5000-P) in order to get a central unit (generation and measurement) inside
SYNOR5000-C36U	High voltage cable tester	Cabinet, 36U	1x 19" cabinet which can include several racks (ref. SYNOR5000-R and SYNOR5000-RS) or unit (ref. SYNOR5000-P and SYNOR5000-RS) with switching card slots (the switching cards have to be ordered apart). On/Off and emergency stop panel.	Needs one PC with one available Ethernet port (if no PC ordered, integration is under the responsibility of the customer). All the available switching boards can be mixed in each rack. Has to be ordered with one main rack or unit (ref. SYNOR5000-R or SYNOR5000-P) in order to get a central unit (generation and measurement) inside
SYNOR5000-CS	High voltage cable tester	Cabinet, 36U max., extension	1x 19" cabinet which can include several racks (ref. SYNOR5000-R and SYNOR5000-RS) or unit (ref. SYNOR5000-P and SYNOR5000-RS) with switching card slots (the switching cards have to be ordered apart).	All the available switching boards can be mixed in each rack. Has to be ordered with one main rack or unit (ref. SYNOR5000-R or SYNOR5000-P) in order to get a central unit (generation and measurement) inside
SYNOR5000-D_A	High voltage cable tester	Composite enclosure type, height 7U	Central unit (generation and measurement). 2- and 4-wire continuity, 2- and 4-wire resistance, 2- and 4-wire diode, component measurement (resistance, diode, capacitor in DC). DC hipot and insulation (if option ref. SY5000-HVDC ordered). AC hipot (if option ref. SY5000-HVAC ordered). 1 touch probe. 1x 19" rack with 16 available switching card slots (the switching cards have to be ordered apart). One crossed Ethernet cable 1.80 m.	Needs one PC with one available Ethernet port (if no PC ordered, integration is under the responsibility of the customer). All the available switching boards can be mixed in each rack. Needs WINPASS or WINPASS Premium software
SYNOR5000-HS_A	Extension	7U metallic extension with enclosure, 19", 18 slots
SYNOR5000-RS_A	Extension	6U metallic extension rack without enclosure, 19", 18 slots
SYNOR5000-DS_A	Extension	7U composite extension distributed module, 19", 18 slots

Information on product safety:

Manufacturer:
SEFELEC GmbH, Gewerbepark Oos-West, Flugstraße 7 (Halle 5), 76532 Baden-Baden/DEU
www.sefelec.de